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Essential tools for mold processing, are they available?

(1) Internal hole turning tool Internal hole turning tool is a turning tool specially used for machining internal holes. Its tool design can cut deep into the workpiece and is used for finishing, roughing and threading of internal holes. Internal hole turning tool has the characteristics of good rigidity and stable cutting, and is widely used in internal hole machining of molds and mechanical parts.
Sep 20th,2024 490 Views
Turning tools.
(1) Internal hole turning tool

Internal hole turning tool is a turning tool specially used for machining internal holes. Its tool design can cut deep into the workpiece and is used for finishing, roughing and threading of internal holes. Internal hole turning tool has the characteristics of good rigidity and stable cutting, and is widely used in internal hole machining of molds and mechanical parts.
——[Tool function]——

① Internal hole machining: specially used for cutting various straight holes, tapered holes and complex internal holes to ensure the dimensional accuracy of the holes.
② Finishing: suitable for finishing of internal holes, which can achieve high finish and strict tolerance requirements.
③ Thread machining: used for thread turning of internal holes to ensure the accuracy and surface quality of the threads.
——[Applicable scenarios]——

① Mechanical parts: used for internal hole machining of mechanical parts, such as shaft sleeves, bushings and other precision parts.
② Mold machining: suitable for precision machining of internal hole parts such as guide pin holes and ejector pin holes of molds.
③ Pipe fittings processing: used to process the inner holes of various pipe fittings to ensure the smoothness and consistent size of the inner surface of the pipe fittings.
④ Aviation parts: suitable for the inner hole processing of aviation parts to ensure the high precision and quality of the parts.
⑤ Hydraulic components: used for turning the inner holes of hydraulic components to ensure the matching accuracy of the holes.
(2) External cylindrical turning tool

External cylindrical turning tool is a turning tool used for turning the outer cylindrical surface. It is one of the most common turning tools and is suitable for processing the outer surfaces of shafts, disks and various cylindrical parts. External cylindrical turning tools have the characteristics of smooth cutting and wide adaptability.
——[Tool function]——

① External cylindrical processing: dedicated to processing the outer cylindrical surface of the workpiece to ensure the dimensional accuracy and surface finish of the outer cylindrical surface.
② Finishing and roughing: can be used for finishing and roughing of the outer cylindrical surface to meet different processing requirements.
③ Conical surface processing: External cylindrical turning tools can also be used to process conical surfaces to meet taper requirements.
——[Applicable scenarios]——

① Shaft parts: widely used for external cylindrical processing of shaft parts to ensure the coaxiality and precision of the shaft.
② Disc parts: suitable for external surface processing of disc parts to ensure size and shape tolerances.
③ Mold accessories: used for external cylindrical processing of mold accessories, such as guide pins, ejector pins and other standard parts.
④ Casting finishing: used for finishing the outer surface of castings to remove casting defects and improve surface quality.
⑤ High-hardness materials: suitable for processing high-hardness materials such as hardened steel and stainless steel to ensure processing quality.
(3) Ball-end turning tool

Ball-end turning tool is a turning tool with a spherical tip. It is suitable for processing spherical surfaces, arc surfaces and complex curved surfaces. It is an important tool for processing complex cavities and curved surfaces. The ball head design helps to smooth cutting and reduce surface roughness.
——[Tool function]——

① Spherical surface processing: Ball-end turning tool is specially used for processing spherical and arc surfaces to ensure surface quality.
② Surface finishing: Suitable for fine processing of complex surfaces and cavities to improve the surface finish of the workpiece.
③ Mold finishing: Used for finishing of mold surfaces to reduce tool vibration and improve surface quality.
——[Applicable scenarios]——

① Mold cavity: Widely used for surface processing of mold cavities, especially fine processing of three-dimensional surfaces.
② Spherical parts: Suitable for processing spherical parts, such as ball valves, ball sockets and other special shaped parts.
③ Medical devices: Used for processing complex surfaces in medical devices to ensure smooth and burr-free surfaces.
④ High-precision parts: Suitable for high-precision surface parts processing in aerospace, automotive and other fields.
⑤ Mold repair: Ball-end turning tools are used for mold repair processing to accurately restore the original surface shape.
(4) Cutting tool

A cutting tool is a turning tool used to separate workpieces. Its blade is usually narrow and is used to cut workpieces or separate finished products from blanks. It has the characteristics of fast cutting and high stability.
——[Tool Function]——

① Cutting off workpieces: used to cut off workpieces from blanks to ensure smooth cuts.

② Separating parts: suitable for separating finished parts from the remaining parts to reduce subsequent processing.

③ Narrow groove processing: In addition to cutting, the cutter can also be used to process narrow grooves.

——[Applicable scenarios]——

① Shaft parts: used to cut off shaft parts from blanks to maintain smooth cuts and dimensional accuracy.

② Disc parts: suitable for cutting disc parts to ensure cut quality.

③ Metal bars: used for separating metal bars and providing fast cutting solutions.

④ Pipe cutting: suitable for fast cutting and separation of pipes and profiles to improve processing efficiency.

⑤ Precision parts: used for the final cutting of precision parts to ensure the smoothness and dimensional control of the cut surface.

Boring and finishing tools

(1) Reamer

A reamer is a tool used for finishing holes. It improves the dimensional accuracy and surface finish of the hole through the reaming process. The reamer has a multi-tooth design, which can stably cut and remove a small amount of material. It is the last step of hole processing and is used to achieve high-precision tolerance requirements.
——[Tool Function]——

① Finishing of holes: The reamer is used to finish the holes to ensure that the hole size meets strict tolerance standards.
② Surface finishing: Reaming can significantly improve the surface quality of the hole and make the inner wall smooth and flawless.
③ Aperture correction: Suitable for micro-adjustment and correction of the aperture to eliminate errors generated during drilling or reaming.
——[Applicable scenarios]——

① Mold guide hole: In mold manufacturing, it is used for finishing key parts such as guide pin holes and ejector holes.
② Mechanical parts: Widely used for precision hole processing of mechanical parts to ensure the stability and reliability of mating parts.
③ Automobile engine: The reamer is used for the processing of precision holes such as engine cylinder blocks and bearing seat holes to ensure assembly quality.
④ Hydraulic parts processing: Used for high-precision hole processing in hydraulic components to ensure the sealing and functionality of the hydraulic system.
⑤ Aerospace: Suitable for hole processing of aerospace parts to meet the requirements of high precision and high reliability.
(2) Boring tool

A boring tool is a tool used to enlarge or correct existing holes. It is mainly used for finishing and semi-finishing of large holes. The boring tool cuts the inner hole during rotation to expand or adjust the hole diameter. It is suitable for processing high-precision, large-sized holes.
——[Tool function]——

① Finishing and trimming of holes: Used for precise trimming of holes to ensure the roundness, smoothness and straightness of holes.
② Enlarging hole diameter: Boring tools can enlarge existing hole diameters to meet specific assembly requirements.
③ Step hole processing: Used to process step holes with different diameters to achieve multi-level hole structure.
——[Applicable scenarios]——

① Large molds: Suitable for finishing large-sized holes such as guide pin holes and sliding holes in large molds.
② Machining: Widely used for hole trimming of mechanical parts, such as hole processing of cylinder blocks and sleeves.
③ Power generation equipment: Boring tools are used for hole processing in power generation equipment to ensure the assembly accuracy of equipment components.
④ Heavy machinery: Suitable for hole processing in heavy machinery and equipment, such as hole finishing in key parts such as drilling machines and presses.
⑤ Military manufacturing: In military manufacturing, it is used to process high-precision, large-diameter holes to meet stringent use requirements.
(3) Scraper

A scraper is a tool used for fine-tuning and correction of the inner surface of a hole. It improves the surface accuracy and finish of the hole through manual or mechanical scraping. Scrapers are mainly used for repair processing to ensure that the workpiece reaches the ideal assembly state.
——[Tool function]——

① Surface finishing: Scrapers are used to carefully trim the inner surface of the hole to eliminate residual burrs and tiny dents during processing.
② Precision correction: Suitable for micro-adjustment of the shape and size of the hole to improve the matching accuracy of parts.
③ Surface hardening: Scraping can improve the hardness of the inner surface of the hole and improve the wear resistance of the parts.
——[Applicable scenarios]——

① Precision molds: used for surface finishing and precision adjustment of key holes in mold processing to ensure the working performance of the mold.
② Mechanical equipment: widely used in hole processing that requires high finish and high precision in mechanical equipment, such as hydraulic cylinders and bearing seats.
③ Repair processing: In mechanical maintenance, scrapers are used to restore the precision and surface quality of worn or damaged holes.
④ Internal combustion engine: used for finishing processing of internal combustion engine parts, such as cylinder liners and piston holes, to ensure the smoothness and roundness of the inner hole.
⑤ High-precision parts: suitable for processing parts with extremely high requirements for the inner hole surface in aviation, aerospace, medical equipment, etc.
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